Features of Pocket Spring Assembly Machine |
| Model | LR-PSA-99EX |
| Production capacity | 27~30 strings/min. (1050 springs/min.) |
| Hot melt application system | Nordson(USA)or Robatech(Switzerland) |
| Capacity of glue tank | 2*15kg/2*18kg |
| Gluing method | Continuous gluing mode, interrupted gluing mode |
| Control ofassembling platform | Electronic control |
| Possibility of assembling sofa core | Available |
Possibility of assembling zoning mattres | Available |
| Air consumption | 0.15 m3/min. |
| Weight | Approx.4900Kg |
Air Pressure | 0.6~0.7 mpa |
| Power consumption in total | 17Kw |
| Voltage | 3AC 380V |
| Frequency | 50/60HZ |
| Input current | 30A |
| Cable section | 3*10mm2+2*6mm2 |
| Working temperature | +5℃~+35℃ |
Consumption Material Data
|
| Non-woven Fabric |
| Fabric density | 65~80g/m2 |
| Fabric width | 450~2200mm |
| Inner dia. of fabric roll | Min.60mm |
| Outer dia. of fabric roll | Max.600mm |
Hot melt glue
|
| Shape | pellet or pieces |
| Viscosity | 125℃——6100cps; 150℃——2300cps; 175℃——1100cps |
| softenling point | 85±5℃ |
Applicable spring specification(mm)
|
Spring Waist Diameter | Pocket Spring Height |
Φ 48~75
| 80~250 |
Ultra-High-Speed Double-Row Pocket Spring Assembly Machine | 1050 Springs Glued Per Minute, Double Efficiency
In large-scale mattress production, assembling speed directly determines the maximum production capacity. Developed by Lianrou Machinery, this ultra-high-speed pocket spring assembly machine is designed exclusively for manufacturers pursuing ultimate efficiency. As our fastest assembly machine to date, it features an innovative double-row feeding system that delivers an impressive output of 27–30 rows per minute, equating to a stable 1050 high-quality pocket spring strips per minute. It is the ultimate solution to boost your mattress core and sofa cushion production capacity.
1. Ultimate Speed: Redefining Pocket Spring Production Efficiency
- Double-row feeding, double efficiency: Replacing the traditional single-row design with advanced double-row feeding technology, it achieves double output in one operation, significantly shortening the mattress production cycle.
- Industry benchmark of 1050 pcs/min: With a stable assembling speed of 27–30 rows/min, it easily handles large-volume orders and ensures uninterrupted production lines.
- Patented double-cutting system: Our proprietary patented cutting technology guarantees precise cutting of spring strips during high-speed conveying, with smooth cuts to support subsequent high-speed gluing.
2. Precise Bonding: Premium Configuration for Firmness & Glue Saving
Bonding quality is critical to the durability of spring units. While pursuing maximum speed, this machine ensures tight and secure bonding at every joint.
- Premium assembling system: Equipped with high-end assembly systems from Nordson (USA) or Robatech (Switzerland) as standard. Renowned for stable performance and fast melting, these systems deliver uniform glue dots and firm bonding, eliminating the risk of debonding.
- Patented edge-free fabric cutting: Featuring edge-free fabric cutting, it creates a smoother, more aesthetic spring unit edge, prevents fabric damage from edge springs, and enhances the premium finish of finished mattresses.
- Smart glue-saving mode: Supports multiple glue-saving modes, including dot spraying and continuous spraying. The system switches automatically per production instructions, maximizing hot melt adhesive savings while maintaining bonding strength and reducing operating costs.
3. Fully Automatic Operation for Streamlined Large-Scale Production
- Fully automatic program control: Integrated with a highly automated control system, it enables fully automatic operation from feeding to discharging with simple parameter setup, reducing manual intervention and labor intensity.
- High adaptability: Ideal for producing mattress cores, spring units, and sofa cushions. Its wide adjustment range makes it the perfect choice for multi-category furniture manufacturers.
The pocket spring assembly machine is one of the most important machines in modern mattress manufacturing. It is designed to assemble individual pocket springs into complete pocket spring units used in mattresses, sofa cushions and other furniture products. With the growing demand for high quality mattresses worldwide, mattress manufacturers require faster, more stable and more flexible production equipment. A high speed pocket spring assembly machine provides the perfect solution for improving production efficiency while maintaining consistent product quality.
This pocket spring assembly machine supports both automatic and semi-automatic production modes, allowing mattress factories to adjust their workflow according to production needs. In automatic mode, the machine can continuously assemble pocket springs with stable glue application and precise positioning. In semi-automatic mode, operators can control certain production steps to accommodate special mattress designs or smaller production batches.
Compared with traditional manual assembly processes, a modern pocket spring assembly machine significantly increases productivity. The high speed gluing system ensures strong bonding between pocket spring rows while maintaining a clean and stable production environment. Advanced control systems help operators monitor the machine easily and reduce operational complexity.
For mattress manufacturers producing different types of mattresses, flexibility is very important. This pocket spring assembly machine supports various pocket spring specifications, making it suitable for producing standard mattresses, high-density pocket spring mattresses, sofa cushions, and pillow spring units. The adjustable structure allows manufacturers to switch between different spring sizes and mattress designs with minimal downtime.
High speed pocket spring assembly machines are widely used in mattress factories around the world because they help reduce labor costs, improve production efficiency and maintain consistent product quality. With reliable performance, durable components and stable operation, the machine is ideal for both large mattress manufacturers and growing mattress brands seeking to expand their production capacity.
As the mattress industry continues to move toward automation and intelligent manufacturing, the pocket spring assembly machine has become a key piece of equipment in mattress production lines. Choosing a high quality pocket spring assembly machine ensures long-term productivity, efficient manufacturing and competitive advantage in the global mattress market.