Product Overview of the Next-Generation Patented Pocket Spring Machine

The LR-PS-S(D)180 pocket spring machine represents a cutting-edge dual-line machinery platform. Utilizing proprietary technology, it simultaneously processes two distinct steel wire types across separate zones, optimizing the efficient fabrication of zoned mattress support systems. Whether you are a major supplier of mattress machinery or an expanding spring manufacturing facility, this advanced pocket spring assembly unit offers superior performance and operational flexibility to facilitate your business growth.

Key Advantages of the LR-PS-S(D)180 Pocket Spring Manufacturing Machine

· Enhanced Throughput:

Capable of producing up to 180 springs per minute in zoned configurations, ranking among the fastest models globally among spring winding solutions.

· Zoned Production Functionality:

Supports dual-line operation, enabling concurrent manufacturing of support zones within mattress cores, streamlining production workflows for mattress producers.

· Robust and Reliable Construction:

It incorporates over 68 magnetic conveyor stations within a U-shaped framework, bolstering machine stability and providing effective cooling to ensure consistent operation.

· Ultrasonic Welding Precision:

Features integrated digital-analog ultrasonic technology that enhances energy efficiency and guarantees durable, uniform welds.

· Smart Control System:

Equipped with real-time monitoring and seamless switching capabilities between different wire types, increasing adaptability and minimizing downtime.

Operational Principle of the LR-PS-S(D)180 Pocket Spring Coiling Machine

The machine feeds two types of steel wire into the winding assembly to facilitate zoned production. Each spring undergoes winding, compression, insertion into non-woven fabric, ultrasonic welding, and is then cut into continuous spring units. The entire process is fully automated and optimized to reduce material waste and enhance dimensional accuracy. The independently wrapped springs are free to move, conforming to ergonomic curves for optimal support.

Intended Applications for the LR-PS-S(D)180 Equipment

1. High-volume mattress manufacturing facilities

2. OEM brands requiring customized support zones

3. Premium spring mattress production lines

4. Export-oriented bedding manufacturers

Why Partner with Us?

1. Chinese Quality and Innovation:

With over 25 years of manufacturing expertise, Lianrou Machinery is a globally recognized provider of spring production machinery. We develop most mechanical components in-house, holding over 200 patents, and implement rigorous quality control processes to ensure product excellence before shipment.

2. Comprehensive After-Sales Support:

Beyond equipment manufacturing, we serve as your comprehensive spring production solutions partner. Our experienced engineers offer on-site or remote training to address any operational issues or equipment failures.

Customer Testimonials

"Our production capacity doubled, and labor costs halved thanks to your pocket spring machine. The dual-zone partition feature is vital for our high-end mattress lines."

— European mattress manufacturer owner

"Impressed by the speed and stability of your equipment. Your technical support team provides excellent online assistance."

— Mattress machinery industry client in Indonesia

Frequently Asked Questions

Q: Can this system produce multi-zone springs tailored for ergonomic mattresses?

A: Yes, the LR-PS-S(D)180 pocket spring machine supports dual-wire diameters for zoned support, enabling the production of ergonomic support curves.

Q: What is the installation timeframe?

A: On-site setup is achievable within 2-3 days, supported by online tutorials and on-site technical assistance. We also offer free employee training for rapid operational mastery.

Q: What is the lifespan of the ultrasonic welding head?

A: Thanks to our patented cooling system and stable power regulation, it offers a longer service life compared to conventional models.

Q: Is integration with automatic assembly lines feasible?

A: Absolutely. The system can be seamlessly integrated into existing production lines, such as pocket spring assembly machine.